Wedding / Stage
Mold Industry Cleaning
Various types of molds such as tire molds, rubber molds, polyurethane molds, polyethylene molds, PET molds, foam molds, injection molds, alloy die-casting molds, hot core boxes for casting, and cold core boxes require proper cleaning to ensure their longevity and efficiency. With dry ice blasting, it is now possible to clean these molds without disassembling or cooling them down.
The dry ice blasting technique can effectively remove residual resin, failed release layer, carbonized film, oil stains, and vent holes. This results in a mold that looks as bright as new after cleaning. Compared to chemical cleaning, dry ice blasting avoids corrosion and damage to the mold, while mechanical cleaning eliminates the risk of mechanical damage and scratches. Furthermore, dry ice blasting prevents the reduction of mold accuracy caused by repeated loading and unloading.
The biggest advantage of dry ice blasting is the reduction of downtime, which can be lowered by 80%-95%. It eliminates the two most time-consuming steps of disassembling the mold and waiting for the mold to cool down. With dry ice blasting, equipment damage can be reduced, and the cleaning of hot equipment can be done with extreme efficiency. Solvent use can also be reduced, leading to improved worker safety and productivity.
In summary, dry ice blasting is an effective technique for cleaning various types of molds. It offers a range of benefits, including reducing downtime, minimizing equipment damage, improving worker safety, and increasing productivity.
Petrochemical & Electric
There are various equipment and components that require thorough cleaning, such as the main fan, air compressor, hood, steam turbine, blower, heating furnaces, reactors, and more. Additionally, it is crucial to remove coke build-up, clean polyvinyl chloride resin on heat exchangers, and eliminate oil, rust, hydrocarbons, and surface dirt from pressure vessels like compressors, storage tanks, and boilers.
Moreover, reactors and condensers need to be cleaned, and complex bodies should be decontaminated. Furnace tube cleaning is also essential. A unique feature of this cleaning method is its ability to clean electric boilers, condensers, and various heat exchangers effectively. Furthermore, it can directly clean transformers (both indoor and outdoor), insulators, power distribution cabinets, wires, and cables with an electric load below 37KV. Additionally, it is safe to clean generators, motors, rotors, stators, and other components without causing any damage.
The distinct advantage of using dry ice blasting for cleaning is the effective decomposition of contaminants. By removing these contaminants, power loss is reduced, and maintenance costs for external equipment and its underlying components are decreased. The reliability of power systems is also improved. A further benefit is the non-abrasive nature of dry ice cleaning, which helps maintain the integrity of insulators. This method is particularly suitable for preventive maintenance.
Overall, the cleaning process described above offers comprehensive and efficient solutions for a range of equipment and components, ensuring optimal performance and prolonging the lifespan of various systems.
Food and Pharmaceutical Industry
Dry ice cleaning is a highly effective method for removing all types of baked-on residues, gummy substances, and oils from various equipment and surfaces. Whether it's ovens, mixing equipment, conveyor belts, moldings, packaging equipment, oven racks, or trays, dry ice cleaning gets the job done quickly and efficiently.
The biggest advantage of using dry ice cleaning is that no harmful chemicals are used in the process, which means that production equipment is not exposed to any toxic substances or chemicals that could cause secondary waste. In addition, dry ice cleaning can be used to remove bacteria such as Salmonella and Listeria for more thorough disinfection and cleaning.
Furthermore, dry ice cleaning does not cause any damage to electronic equipment, unlike traditional water jet cleaning. It also has minimal breakdown of equipment and reduced downtime.
Overall, dry ice cleaning is a highly effective and efficient cleaning method that is ideal for a variety of equipment and surfaces. Its benefits include thorough cleaning, minimal equipment damage, reduced downtime, and the elimination of harmful chemicals and secondary waste.
Printing Industry
Ink removal can be a daunting task, especially when it accumulates on gears and rails, affecting the quality of prints. Fortunately, dry ice blasting offers a convenient solution by eliminating both oil-based and water-based inks and varnishes. It is an effective method that can clean gears, guides, and nozzles of oil, ink, and dyes while avoiding the dangers associated with hazardous solvents. With dry ice blasting, there is no need to release hazardous waste and solutions, and it eliminates the risk of personal injury caused by such solvents.
Automobile and Ship Industry
Water pollution is a growing concern in our society, and we must take measures to prevent it. However, cleaning certain areas of our vehicles, such as door skins, compartments, and oil stains without leaving water stains, is possible without causing harm to aquatic ecosystems. On the other hand, some cleaning tasks require more rigorous methods, such as carburetor cleaning, paint removal, and engine carbon deposit removal, which can be very challenging and time-consuming. In these cases, chemical treatments may be harmful to human health and require up to 48 hours to complete. Alternatively, dry ice cleaning can remove even the toughest carbon deposits in just 10 minutes, with a descaling rate of 100%. This not only saves time and money but also reduces environmental impact. Furthermore, dry ice cleaning is suitable for various applications, such as cleaning ship hulls, seawater suction valves, seawater condensers, heat exchangers, engine rooms, and mechanical and electrical equipment. In fact, dry ice cleaning is often more effective than traditional high-pressure water jet cleaning methods, ensuring that all surfaces are left spotless and free from any harmful residue.
Electronics and Nuclear Industry
Clean the internal grease and dirt of robots and automation equipment; remove integrated circuit boards, post-solder flux, contamination coatings, resins, solvent-based coatings, protective layers, and photosensitive anti-corrosion agents on printed circuit boards.
Aerospace
Pre-procedure of missile, aircraft painting and final assembly; paint removal of composite molds and special aircraft; engine carbon deposition cleaning; maintenance cleaning (especially the landing gear-wheel storage area); paint removal of aircraft shells; jet engine conversion systems. It can work directly on the body, saving time. If traditional cleaning methods such as water, sandblasting or chemical purifiers are used to clean nuclear industry equipment, media such as water, sandblasting or chemical purifiers are also contaminated by radioactive elements. It takes time and money to deal with these secondary contaminated media. With the dry ice cleaning process, the dry ice particles are directly sprayed onto the object to be cleaned and sublime instantly. There is no problem of secondary pollution. What needs to be dealt with is only the nuclear-contaminated fouling and other wastes that have been cleaned away.
Food Industry
1. Add dry ice cubes to wine, cocktails or beverages, and drink it cool and delicious, and the smoke in the glass is very pleasant.
2. Add dry ice when making ice cream, ice cream is not easy to melt. Dry ice is especially suitable for the refrigeration and transportation of takeaway ice cream.
3. For seafood special dishes made by star-rated hotels and restaurants, adding dry ice to the table can produce a white smoke landscape and improve the class of banquets, such as making lobster sashimi.
4. Frozen seafood such as lobster, crab and shark fin. Dry ice does not dissolve water, and is cleaner and cleaner than water ice refrigeration. It is widely used in Europe, the United States, Japan and other countries.
Refrigerated Transport
1. Low-temperature freezing for medical purposes and low-temperature transportation of special drugs such as plasma and vaccines.
2. Electronic low-temperature materials, long- and short-distance transportation of precision components.
3. Preservation and transportation of high-grade food such as high-grade beef and mutton.
Entertainment
It is widely used in stage, theater, film and television, wedding, celebration, party, etc. to produce cloud sea effect.
Fire Field
Dry ice is used for fire fighting, such as some low-temperature fire extinguishers, but dry ice is less used in this area, that is, the market is low.
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